WooMagicar Films
Processes
Advanced rCB Refining & Micronization Solutions
We provide specialized Recovered Carbon Black (rCB) processing solutions, transforming raw pyrolysis char into high-value industrial fillers. With a core focus on ash reduction and surface activity preservation, our system integrates high-intensity grinding, advanced centrifugal classification, and automated grit removal. By ensuring a d97 micron-level particle size distribution and eliminating oversized impurities, we help tire and rubber manufacturers achieve superior reinforcement and sustainable material integration.
Raw Material Pre-treatment & Magnetic Separation
Optimized for various pyrolysis chars from tires, plastics, and biomass. This pre-treatment removes residual steel wires and impurities through high-intensity magnetic separation, ensuring a clean feedstock to protect downstream components.
Ultra-fine Grinding & Agglomerate De-clumping
Raw pyrolysis granules undergo micron-level pulverization. By precisely controlling fineness (D90 < 10μm), we ensure that carbon black agglomerates are effectively de-clumped while preserving the structural integrity and reinforcement properties of the material.
High-Precision Aerodynamic Classification
Pulverized powder enters specialized air classifiers for density and size-based separation. This stage eliminates oversized particles and ensures a narrow particle size distribution, achieving the optimal "cut-point" through refined aerodynamic control.
Multi-Parameter Intelligent Optimization
Our system allows real-time adjustment of frequency, feed rates, and air velocity. This precision control enables high-yield rCB production tailored to the specific traits of pyrolysis materials from different origins and processing methods.
WooMagicar Films
Integrated Grinding & Air Classification for rCB Refining
A high-efficiency milling and sorting system designed for precise de-agglomeration and ultra-fine micronization to maximize rCB reinforcing performance.
High-Energy Impact & Fine Grinding
Material is pulverized through a combination of high-speed impact, collision, shear, and friction. This ensures complete de-agglomeration of carbon black clusters, essential for separating pure rCB from mineral impurities.
Precision Air Classification & Narrow PSD
The integrated air classifier delivers adjustable particle sizes (D90: 10-45μm) with excellent shape and narrow distribution, ensuring high-purity refining and consistent quality by effectively removing oversized grit.
Supporting Equipment
Industrial Durability & Explosion-Proof Design
Engineered for the abrasive nature of rCB and strict industrial safety, the system features wear-resistant components and anti-static filtration. The explosion-proof structure ensures secure, continuous operation in carbon black processing.
Intelligent Control & Eco-Friendly Operation
The PLC-controlled system ensures simple operation and stable performance. The fully sealed, negative-pressure design minimizes dust and noise, delivering a sustainable production process for the circular economy.
WooMagicar Films
High-Efficiency Fluidized Bed Jet Milling for rCB
Advanced ultra-fine grinding technology utilizing supersonic airflow to achieve superior Recovered Carbon Black (rCB) micronization with zero mechanical contamination.
Self-Pulverization & High-Purity Grinding
Material is pulverized through high-velocity particle-on-particle impact within a fluidized bed. This ensures the structural integrity and high purity of Recovered Carbon Black (rCB), eliminating the risk of metallic contamination from grinding media.
Sub-Micron Precision & Narrow PSD
Equipped with an integrated high-speed turbine classifier, the system achieves extreme fineness (D50: 1-10μm) for Recovered Carbon Black (rCB). The precise control of particle size distribution (PSD) ensures premium reinforcement in high-end rubber and coatings.
Supporting Equipment
Cool-Process Technology for Surface Activity
The rapid expansion of compressed air creates a cooling effect during the milling of Recovered Carbon Black (rCB). This prevents thermal degradation and preserves the essential surface functional groups required for optimal chemical bonding.
Automated Safety & Explosion-Proof Operation
Designed for the specialized handling of Recovered Carbon Black (rCB), the system features PLC-controlled inert gas protection (optional) and anti-static filtration, ensuring a safe, dust-free, and sustainable production environment.
WooMagicar Films
Dual-Function Precision Classification: Micronization & Grit Removal
The system achieves dual objectives: precisely grading Recovered Carbon Black (rCB) particles to meet specific industrial mesh requirements, while simultaneously eliminating heavy mineral impurities and oversized grit through aerodynamic density separation.
Density-Based Physical Separation
The system utilizes advanced aerodynamic forces to separate materials based on the differences in density and particle size between fine rCB particles and heavy mineral grit.
High-Purity Fractionation Results
By precisely adjusting the cut-point, the equipment effectively separates the micronized powder into distinct high-grade rCB and ash-rich fractions without secondary contamination.
Supporting Equipment
Adjustable Parameters for Diverse Feedstock
Users can flexibly adjust air velocity and rotor speeds via PLC to accommodate varying carbon black structures and ash contents from different tire pyrolysis origins.
Non-Thermal and Dry Refining Process
The separation process maintains a stable temperature environment to preserve the surface activity of rCB, delivering 100% natural, chemical-free industrial fillers for the rubber and plastic industries.
WooMagicar Films
Global Excellence in rCB Processing
Our high-performance Recovered Carbon Black (rCB) production lines have been successfully deployed across major tire recycling and pyrolysis processing hubs worldwide. By providing customized dry micronization and precision air classification systems, we ensure seamless integration and superior reinforcing performance for high-grade rCB refining. Our solutions empower clients to produce high-purity, low-ash Recovered Carbon Black (rCB) that meets the most stringent international industrial quality and safety standards.